This study aimed to modify the plastic vision lens production line cr39 in order to improve its productivity. Productivity improvement by optimum utilization of plant. This work is expected to increase number of six sigma users after the impact of this result on the performance. A case on leather products industry of bangladesh md. To study process of milk industry and find out possible way of improvement so, that losses can be minimize with increase in productivity of plant. Any operation improvement is a continuing process and with sufficient study of all the operations, they can be practically improved. A case study of vision lens factory roongrat pisuchpen1 and wongsakorn chansangar2 1 department of industrial engineering, 2 engineering program in engineering management, kasetsart university, chatuchak, bangkok, 10900 thailand. Study of productivity improvement using lean six sigma.
Globalization has given rise to new standards for products and the demands of the customers have to be met keeping the. Singh professor, jagannath university, rajasthan, india hemant yadav pg student, jagannath university, rajasthan, india abstract the globalization of the indian economy has faced a great challenge to the. Songklanakarin journal of science and technology, 363, 345357. Study of the productivity growth is becoming more important against a backdrop of market relations, because it allows company to stay competitive on the market and strengthen the social component in the development of society. Optimization of labour productivity using most technique. Case study of improving productivity in warehouse work junichi hirayama tomoaki akitomi fumiya kudo atsushi miyamoto, ph. The main objective of this study is to increase the productivity against the demand. Such was the case in the productivity improvement project. Pdf productivity improvement by work study technique. Therefore it is important to adopt efficient productivity improvement technique so as to ensure individuals and organization.
Productivity improvement through process optimization. Productivity improvement using industrial engineering tools. A case study of production improvement by using lean with. A case study on improving productivity by reducing operation. Improving productivity by reducing operation cost as six sigma process improvement 151 sequentially. Productivity improvement through lean manufacturing tools.
The article presents a case study, conducted to increase the productivity by implementing six sigma ss methodology in a traditional small scale industry ssi with very low capital investment and minimum changes to the. Mar 01, 2000 finally, implementation issues associated with productivity improvement strategies in a small company are discussed. O box be 277, ganges road, belvedere, harare, zimbabwe. National aluminum company, a profit making public sector had an incentive scheme earlier under which the incentive amount payable to the employees of nalco, angul orissa, was based on their wages not on their performance. They manufacture products which include buckets, plastic cups, plates, lunchboxes and plastic containers. Rapid changes in product and packaging sizes require efficient equipment changeovers. Tech student, 2professor 1department of production engineering, 1government engineering college trichur, thrissur, india. Abstract assembly line balancing is to know how tasks are to be assigned to workstations, so that the predetermined goal is achieved. Improving operations performance in a small company. Modifying production line for productivity improvement. Case study of a plastic manufacturing and sales company. Every manufacturing production unit mainly focuses on these areas in relation to the process as well as product developed.
Optimizing the layout of a plant to improve productivity, safety and quality of products. Therefore, the objective of the study is improving productivity through some of lean manufacturing tools for ethiopian garment industry. The research was a direct application of the concepts of plant layout, reliability centered maintenance and computer integrated. Extensive work on productivity analysis and measurement has been put. To increase productivity means to produce more with less. Productivity improvement of a manual assembly line. This paper attempts to show the application of the most for time study of casting processes at bathroom appliances industry and shows the comparison with the time standard established using stopwatch method. Productivity improvement through quality control in nigerian. Abdul moktadir 1, sobur ahmed 2, fatematujzohra1 and razia sultana2 1department of leather products engineering, institute of leather engineering and technology, university of dhaka. Study of the productivity growth is becoming more important against a backdrop of market relations, because it allows company to stay competitive on the. Blower failure case study root cause machine failure analysis the goal of maintenance improvement is to move away from reactive to a proactive or planned maintenance process. Through the case study of implementing tpm in an automobile manufacturing organization, the increase in efficiency and productivity of machines in terms of overall equipment effectiveness oee are discussed. Three case studies 101 others believe it indicates that the store is providing less service and hence less output per 4ollar of goods sold. Advanced search improving operations performance in a small company.
A case study of a manufacturing unit farooq umer, khan umar khatab, zahid hassan abstract overall equipment effectiveness is the technique for calculating and identifying the losses of a manufacturing system. Productivity improvement by reduction of cycle time through. Production and oee improvement for an 800 tons stamping press master thesis work 30 credits, dlevel product and process development, concurrent engineering master thesis programme innovation and product design author aurelien narses school of innovation, design and engineering, malardalen university, box 325, se631 05 eskilstuna. A case study on productivity improvement of assembly line using. Workforce productivity improvement using most technique a case study. Attempts are being made to increase the efficiency of work improvements through more widespread application of it to work systems. Design of simulation models is to obtain a dynamic representation of the production line as the reality of the ongoing work and for the modified case by applying lean aspects in order to clarify the impacts of the proposed changes on the system operations and to. Productivity improvement is to do the right things better and make it a part of continuous process. A methodology is proposed that helps to improve the. A case study of productivity improvement by using ie tools ijiert.
Process and productivity improvement through six sigma. In factories and corporations, productivity is a measure of the ability to create goods and services from a given amount of labour, capital, materials, land, resources, knowledge, time or. Dmaic, fmea, kpi dash board, nva, pilot verification, root cause analysis, risk analysis, six sigma process improvement, voc abstract this case study illustrates the application of six sigma process improvement to productivity improvement in manufacturing process. Productivity improvement through process analysis for. To study the tools, methods and physical arrangement of equipment and facilities within a plant.
Accepted 3 february 2014 abstract this study aimed to modify the plastic. A case study on improving productivity by reducing. The current project addresses the productivity improvement of a manual assembly line by making use of operations analysis in the framework of lean production. Productivity improvement through quality control in nigerian manufacturing industry.
Productivity improvement through incentive scheme a case study. The paper discusses the use of industrial engineering tools used for the purpose of productivity improvement. Productivity improvement through line balancing a case. School of mechanical and building sciences, vit university, vellore, india email. Study of productivity improvement using lean six sigma methodology 35 1. Productivity improvement through process analysis for optimizing assembly line in packaging industries. Conference paper pdf available october 2017 with 736 reads. These were later used as the basis for productivity improvement. Also, a proposed solution may emerge early in the measure and analysis phase, leading to an emphasis on planning and implementation in the improve phase. Case studies on productivity improvement and supplier selection thesis submitted in partial fulfillment of the requirements for the degree of bachelor of technology b.
Productivity improvement through line balancing a case study in an apparel industry mahathir mohammad bappy1, md. Application of work study for productivity improvement. A case study on ethiopian garment industry written by daniel arefayne legesse, ajit pal singh published on 20140926 download full article with reference data and citations. As part of this process, maintenance personnel analyze breakdowns to reveal equipment weaknesses and then modify equipment to improve its operation, maintainability. Article pdf available in applied mechanics and materials 4447 december 2010 with 4,021 reads how we measure reads a read is counted. Rk plastics manufacturing is a small company which specializes in domestic plastic ware. The objective of the suggested methodology is to implement a casebased approach to demonstrate how the. However, as each new improvement is added or improvements are made with. Pdf this paper presents the study of acceptance quality level aql implementation in communication manufacturing company. Root cause analysis was used to identify all the possible causes associated with low productivity before. The methodology consists of selecting a product or product family. Introduction productivity is the output of any production process, per unit of input. This paper describes various approaches to increasing productivity.
The productivity case study report productivity case study report. A case study on improving productivity by reducing operation cost as six sigma process improvement keywords. Productivity improvement techniques in apparel manufacturing. Pdf workforce productivity improvement using most technique. Chapter 3 productivity improvement techniques and its relationship with work study sr. Wafer biscuit manufacturing plant is used implement oee and the countermeasures. Work simplification for productivity improvement a case study. It provides the manufacturers part number and the quantity needed of each component.
Author1, mahathir mohammad bappy is currently working as a faculty in industrial and production engineering department in shahjalal university of science and. Kaliti metal products factory daniel kitaw mechanical engineering department addis ababa university and tibebe belachew tba engineering plc addis ababa abstract the tools and techniques of work simplification are used increasingly in industries, utilities, private and. Abstract this paper outlines the improvement of productivity through process optimization at a plastic manufacturing company. An important role for the analysis of labor productivity is.
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